What is your minimum order quantity (MOQ)?

Our standard MOQ starts from just 30 pieces per design, making us one of the most flexible B2B apparel manufacturers for startups, seasonal test runs, team kits, and small-batch private label launches. Larger orders benefit from volume pricing.

Do you offer samples before bulk production?

Yes, we provide pre-production samples for your approval. Sample development typically takes 5–7 working days. We ship samples internationally so you can verify fabric, fit, stitching, print quality, and finishing before committing to bulk.

Can I add my own logo, labels and branding?

Absolutely. We offer full private label and custom branding services including embroidered logos, screen-printed graphics, woven labels, printed neck labels, hang tags, barcodes, and custom packaging — everything branded to your identity.

Do you provide private label manufacturing?

Yes, private label is one of our core services. We handle the entire process — fabric sourcing, pattern making, sampling, bulk production, labeling, packaging, and worldwide shipping — all under your brand name with no Rekhi branding on any product.

How long does production take?

Standard production timeline is approximately 7 working days from sample approval, though this varies by order complexity, quantity, and embellishment requirements. Rush orders can be accommodated — please discuss your timeline with our team.

What fabrics and materials do you work with?

We work with a comprehensive range: cotton, polyester, cotton blends, French terry, fleece, mesh, dry-fit, spandex blends, pique, and custom fabrics. Our sourcing team can procure specific materials to match your existing product line.

What embellishment and printing techniques do you offer?

We offer 30+ in-house techniques including traditional embroidery, 3D puff, chenille, woven patches, sublimation, screen printing, DTF, DTG, puff print, crackled ink, metallic foil, holographic transfers, laser etching, embossing, rhinestones, and more.

How do you ensure quality control?

Our 6-stage QC process covers fabric inspection, cutting inspection, in-line QC checks, 100% final garment inspection, packing verification, and shipment approval. Every piece is checked before it leaves our facility.

Do you ship worldwide? What are the shipping options?

Yes, we ship worldwide via air freight, sea freight (FCL/LCL), and international courier services (DHL, FedEx, UPS). We handle all export documentation including commercial invoice, packing list, and certificate of origin.

What payment terms do you accept?

We accept bank transfers (TT), letters of credit (LC) for larger orders, and other negotiated payment terms. A 50% advance is typical to initiate production, with the balance due before shipment. We are flexible and can discuss terms.

Can you match a specific color or replicate an existing product?

Yes, we offer color matching services using Pantone references or physical swatches. We can also reverse-engineer existing garments — just send us a sample and we will match the fabric, fit, stitching, and finishing details.

Do you provide design and tech pack assistance?

Yes, our in-house design team can help create or refine your tech packs. If you have rough sketches, reference images, or measurements, we can develop complete technical specifications for sampling and production.

Bulk Production

Bulk production at Rekhi Sports is the disciplined scaling of an approved standard across larger quantities, size ratios, and carton plans — without rewriting the product that won approval in sampling. Brands, clubs, distributors, and corporate buyers come to bulk when sell-through, season demand, or programme coverage requires volume. Since 2003 in Sialkot, our OEM, ODM, and private label bulk work has rested on a simple rule: more units must still mean the same garment the buyer sealed.

Volume exposes weaknesses that small pilots can hide. Shade variation across more fabric rolls, operator briefing gaps across more lines, decoration calendar congestion, and packing assortment errors all become more costly at scale. The unique angle of this page is scale with control: how planning, line allocation, QC intensity, and export packing keep bulk faithful for worldwide markets.

Bulk begins with a locked standard

Serious bulk starts only after the sealed sample — or clearly approved production standard — exists. Fabric and trim sources should be confirmed for the volume required. Graded patterns and markers must match the approved size chart. Decoration programs and files must match sealed placements. Packing rules must be written, not assumed. Launching bulk while these items are still “almost ready” is how mixed cartons and claims are born.

OEM buyers typically enter bulk with complete tech packs and prior approvals. ODM-developed styles enter bulk after development sealing. Private label bulk adds ticket and packaging component planning at volume. In all cases, changes after bulk release are controlled commercial events. Mid-bulk redesign by chat message is a primary source of inconsistency.

Low MOQ pilots that succeeded should feed bulk directly. The commercial advantage of staying with one factory is that pattern memory, decoration settings, and packing logic already exist. Re-briefing a new supplier at the moment demand rises wastes the learning paid for in the pilot.

Planning capacity across materials, lines, and decoration

Bulk planning allocates cutting capacity, sewing lines, and decoration calendars against the ship window. Concurrent programmes must keep work instructions separated so labels and packing rules do not cross. Material intake checks become more important as roll counts rise. Shade grouping and roll management protect visual continuity across size runs and cartons.

Volume material confirmation and shade discipline before mass cutting
Line allocation and operator briefing against the sealed standard
Decoration scheduling treated as critical path for branded goods
QC sampling intensity and packing verification scaled to lot size

Decoration congestion is a frequent bulk risk for sportswear and corporate embroidery programmes. Crest, numbering, and multi-position branding need calendar space. Production process ownership means decoration is planned with sewing, not hoped for at the end.

QC and packing at volume

Floor quality control must intensify with volume without changing the standard. Inline checks catch systemic drift early across lines. End-of-line inspection and packing confirmation protect the export boundary. Non-conforming units must be isolated so they cannot dilute cartons. Records matter more at bulk scale because disputes involve more money and more recipients.

Packing solutions for bulk often include complex assortment ratios, multi-style consignments, and stricter carton mark discipline. Retail receiving and distributor warehouses notice size breaks immediately. Team programmes notice when kit ratios are wrong. Packing lists must match physical goods. Shipping logistics then moves cartons that are already correct — logistics cannot repair a bad assortment after sealing.

Destination markets in North America, Europe, the United Kingdom, Australia, the Middle East, and other regions amplify the cost of bulk errors. Remaking volume after arrival is slow. Catching issues in Sialkot is cheaper. That is why bulk production and floor QC are inseparable.

Communication and calendar honesty

Bulk calendars need plain status reporting: materials confirmed, cutting started, sewing progress, decoration completion, packing underway, documents ready. If a fabric lot fails shade expectations or a trim shipment slips, disclose early. Buyers can sometimes adjust assortment or mode. They cannot manage a problem they learn about at the loading bay.

We will not claim unlimited capacity or fictional output certificates. We will plan your programme against real constraints and say what the ship window can support. Premium manufacturing at bulk scale is partly the courage to refuse unsafe overcommitment.

Multi-colourway and multi-destination bulk

Bulk complexity rises when one style ships in multiple colourways, or when one production lot splits across destinations with different labelling rules. Colourway control needs shade discipline and clear carton segregation. Multi-destination splits need ticket and packing variants planned before finishing, not improvised after goods are already polybagged. Tell us destination splits early so OEM, ODM, or private label finishing can be organised by market requirement.

Size ratio accuracy also becomes more critical at bulk. A wrong ratio across thousands of units creates immediate commercial pain for retailers and kit managers. Confirm ratios in writing before cutting. If sell-through data suggests a mid-order ratio change, treat it as a controlled revision with clear cut-off points. Uncontrolled ratio changes mid-bulk are a common source of packing disputes.

Replenishment bulk should reference prior sealed standards and prior carton logic unless you intentionally redesign. Continuity is how brands protect customer trust while growing volume with a Sialkot manufacturing partner.

How to brief a bulk programme

Provide sealed sample or prior style references, full size ratio, colourways, destination, target ex-factory window, packing assortment rules, and forwarder preferences. State OEM, ODM, or private label requirements clearly. Ask how shade is controlled across rolls, how lines are briefed, how QC scales, and how packing lists are verified. Those questions separate factories that can bulk from factories that can only sample.

Rekhi Sports runs bulk production as the growth stage of the same system that handles sampling and low MOQ entry. Since 2003 in Sialkot we have scaled sportswear, team apparel, activewear, fitness, streetwear, and corporate programmes for export — with the sealed standard still in charge when quantity rises. Share your volume plan, and we will map a controlled path from locked approval to cartons ready for the markets you serve worldwide.